product-banner1

AUTOMATIC AUGER FILLER WEIGH BASED

Automatic-automatic-auger-fillers-pfc-30
PRODUCT DESCRIPTION

Versatile Automatic filling line is designed and developed for filling powders into rigid containers/Tins fed automatically through the conveyor and turn table. Automatic container filling line is suitable for pharmaceutical, Chemical and Food industries where high speed filling is required. These machines can be provided with multiple head filling as well in line with client requirements.

The machine is designed to handle a wide range of products and pack sizes starting from 10gms to 1000gms. High speed and accuracy can be achieved by using change parts as per the product and pack sizes. The machine is provided with built in turn table and bottle conveyor for bottle/Jar movement. The dozing unit, an Auger filler is provided with electromagnetic clutch/brake unit and electronic counter with photoelectric sensor for providing the desirable product output into the bottles.

The line consists of 5 components namely

a) Turn table OR Rotary table for feeding empty bottles

b) Bottle conveyor for transferring the bottles/Containers

c) Dozing unit – Twin Auger Fillers

d) Indexing system and Control.

e) Screw feeder for powders for automatic feeding in the hopper

SALIENT FEATURES

High speed , high accuracy filling lines.

PLC and HMI based controls for smooth and simple operations.

Simple and modular construction reduces maintenance.

Multiple head dozing unit can be used with single conveyor.

Bottle counting system available on request.

Integrated capping machine is provided as required.

Different machines can be synchronised on same conveyor.

Filling Speed

Up to 20 Fills/Min

Filling Speed
Power Consumption

1 HP

Power Consumption
Pack Size

10gms – 2500gms

Pack Size
Accuracy

+/-1%

Accuracy
APPLICATION

Ground Spices Packing Machine

Dry Syrup Packing Machine

Flour Filling Machine

Atta Filling Machine

Chemical Powder Packing Machine

Grease Filling Machine

Coffee Premixes Filling Machine

Dies Packing Machine

Tea Premixes Filling Machine

Pigments Filling Machine

Pesticide Packing Machine

Herbal Powder Packing Machine

Ayurvedic Powder Packing Machine

Pharmaceutical Powder Packing Machine

Talcum Powder Filling Machine

Protein Powder Packing Machine

Milk Powder Filling Machine

Fertiliser Filling Machine

SPECIFICATIONS
Item Parameters PFC-30 Series
Operational Specifications Bottle Capacity For bottles of 150mm dia to 225mm dia
Filling Capacity 2500 Gms max into bottles.
Control Microprocessor/PLC based controls
Operation mode Stop, lift , fill, lower and off take sequence of bottle indexing
Filling speed Up to 20 bottles/minute depending on bulk density & pack size.
Bottle Feeding Manual.
Control Panel Type Composite control panel with auger filler model ALC-100J
MOC MS IP 65 Eldon Make
Controller Microprocessor/PLC Based Controller
Drive Delta make variable speed drive
Optional mode Optional level control system can be provided at extra cost.
Conveyor MOC SS 304
Length 3000mm
Chain Two track thin chain moving over Uhmwpe guides.
Bottle guides 10mm Dia SS304 rod guides mounted on polyamide brackets.
Infeed platform A platform of about 1000mm x 600mm is provided beside the conveyor for feeding the bottles easily on the conveyor.
Speed Upto 10 meters/minute
Indexing Mechanism Pneumatics Camozzi make pneumatics for stop, lift, and gap maintenance.
Operations The bottle will be stopped at the filling station and lifted up along with the load cell. The bottle will be lowered on the chain, after filling, for transfer further.
Auger filler mounting The auger filler, load cell platform and the lifting mechanism are mounted at the indexing station.
Interlock No bottle no fill, Auto Tare
Height adjustment Lifting screw will be provided to adjust the powder discharge height for different bottles.
Air requirement 50 litres/min at 6kg/sq cm.
Overall dimensions Size 3000mm x 1000mm x 1300mm
Net weight 650kgs approx