Versatile Automatic filling line is designed and developed for filling powders into rigid containers/Tins fed automatically through the conveyor and turn table. Automatic container filling line is suitable for pharmaceutical, Chemical and Food industries where high speed filling is required. These machines can be provided with multiple head filling as well in line with client requirements.
The machine is designed to handle a wide range of products and pack sizes starting from 10gms to 1000gms. High speed and accuracy can be achieved by using change parts as per the product and pack sizes. The machine is provided with built in turn table and bottle conveyor for bottle/Jar movement. The dozing unit, an Auger filler is provided with electromagnetic clutch/brake unit and electronic counter with photoelectric sensor for providing the desirable product output into the bottles.
a) Turn table OR Rotary table for feeding empty bottles
b) Bottle conveyor for transferring the bottles/Containers
c) Dozing unit – Twin Auger Fillers
d) Indexing system and Control.
e) Screw feeder for powders for automatic feeding in the hopper
High speed , high accuracy filling lines.
PLC and HMI based controls for smooth and simple operations.
Simple and modular construction reduces maintenance.
Multiple head dozing unit can be used with single conveyor.
Bottle counting system available on request.
Integrated capping machine is provided as required.
Different machines can be synchronised on same conveyor.
Up to 20 Fills/Min
10gms – 2500gms
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|Operational Specifications||Bottle Capacity||For bottles of 150mm dia to 225mm dia|
|Filling Capacity||2500 Gms max into bottles.|
|Control||Microprocessor/PLC based controls|
|Operation mode||Stop, lift , fill, lower and off take sequence of bottle indexing|
|Filling speed||Up to 20 bottles/minute depending on bulk density & pack size.|
|Control Panel||Type||Composite control panel with auger filler model ALC-100J|
|MOC||MS IP 65 Eldon Make|
|Controller||Microprocessor/PLC Based Controller|
|Drive||Delta make variable speed drive|
|Optional mode||Optional level control system can be provided at extra cost.|
|Chain||Two track thin chain moving over Uhmwpe guides.|
|Bottle guides||10mm Dia SS304 rod guides mounted on polyamide brackets.|
|Infeed platform||A platform of about 1000mm x 600mm is provided beside the conveyor for feeding the bottles easily on the conveyor.|
|Speed||Upto 10 meters/minute|
|Indexing Mechanism||Pneumatics||Camozzi make pneumatics for stop, lift, and gap maintenance.|
|Operations||The bottle will be stopped at the filling station and lifted up along with the load cell. The bottle will be lowered on the chain, after filling, for transfer further.|
|Auger filler mounting||The auger filler, load cell platform and the lifting mechanism are mounted at the indexing station.|
|Interlock||No bottle no fill, Auto Tare|
|Height adjustment||Lifting screw will be provided to adjust the powder discharge height for different bottles.|
|Air requirement||50 litres/min at 6kg/sq cm.|
|Overall dimensions||Size||3000mm x 1000mm x 1300mm|
|Net weight||650kgs approx|